xTool O1 Omni jig for round phone grip top blanks
With 0.3 mm clearance per side, 4 mm webs and a 10 mm margin, the xTool O1 Omni (UV printer)'s 330 × 420 mm work area fits 65 pockets for round phone grip top blanks, in 10 staggered rows. A straight grid would hold 63; offsetting every other row by half a pocket gains 2.
- Blanks per run
- 65
- Layout
- 10 staggered rows
- Blank
- 38.8 × 38.8 × 7.6 mm (≈ 1.5 in Ø)
- 39.4 × 39.4 mm
- Clearance
- 0.3 mm per side
- Jig
- 3D-printed, 5.8 mm plate, 3.8 mm pockets
- Plate
- 330 × 420 mm, 10 mm margin, 4 mm webs
- Tallest point
- 9.6 mm
- Solid volume
- 504 cm³, about 625 g of PLA at 100 % infill
Cut file in millimetres: red = cut, blue = engraved labels and marks. Adjust anything below and download the 3MF, STL, DXF and alignment template.
What to know before you cut
The 0.3 mm starting clearance assumes a 3D-printed jig without hole compensation. Cut the test-fit coupon (0.0 to 0.5 mm) in the generator before the full plate: blanks from different suppliers vary, and printed holes usually come out slightly undersize.
As a 3D-printed plate 5.8 mm thick with 3.8 mm deep pockets, each 7.6 mm blank stands 3.8 mm proud of the jig and its top is 9.6 mm above the bed.
This staggered layout cannot be split into 256 mm tiles without cutting through pockets; switch to a grid in the generator, trim the plate, or print it on a larger printer.
Adjust this jig
The generator below starts from this machine and blank. Change the clearance, layout or jig build, then download the files.
63 pockets, 9 rows of 7, on a 330 mm × 420 mm plate.
- Pockets
- 63
- Plate
- 330 mm × 420 mm
- Cut path
- 9.29 m
- Solid volume
- 512 cm³ ≈ 635 g PLA
- Tallest point
- 9.6 mm
Volume is the solid model; your slicer's infill makes the real print lighter.
- Grid chosen so the plate can be printed in tiles on the Bambu Lab A1. Staggered rows would fit 65 but leave no straight seam between pockets.
Cut it
Red = cut, blue = engrave. Millimetre units.
Print it
Plate with pocket recesses. Millimetres.
Line up the artwork
Template with pocket centres, blank edge, bleed and safe area, placed where the jig sits on the machine.
Other xTool O1 Omni jigs
- Acrylic keychain, 2 in round: 40 per run
- Coaster, 4 in square: 6 per run
- AirPods 4 case: 42 per run
- Golf ball: 54 per run
- Metal business card: 21 per run
Guides
- UV printer jig: how to make one that holds every blank
- Alignment templates for UV printing
- Jig clearance: how much gap per side
Sources
- xTool O1 Omni baseplates (xTool support) (work area, checked 2026-10-17)
- PopSockets PopGrip dimensions (Galaxus listing) (blank size)
Machine and product names are used only to describe compatibility. Pocketplate is not affiliated with xTool.
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