xTool F2 Ultra UV jig for metal ballpoint pen blanks

With 0.2 mm clearance per side, 3 mm webs and a 5 mm margin, the xTool F2 Ultra UV (UV laser)'s 200 × 200 mm work area fits 13 pockets for metal ballpoint pen blanks, in 13 rows of 1. Staggering the rows does not help with this shape, so the grid is the best layout.

200 mm200 mm
Blanks per run
13
Layout
13 rows of 1
Blank
137.7 × 10.7 × 10.7 mm (5.42 in × 0.42 in Ø)
Pocket
138.1 × 11.1 mm
Clearance
0.2 mm per side
Jig
Laser-cut 3 mm sheet, through-holes
Plate
200 × 200 mm, 5 mm margin, 3 mm webs
Tallest point
10.7 mm (limit 150 mm)
Cut path
4.55 m

Download preview SVG

Cut file in millimetres: red = cut, blue = engraved labels and marks. Adjust anything below and download the 3MF, STL, DXF and alignment template.

What to know before you cut

The 0.2 mm starting clearance assumes a laser-cut acrylic, MDF or plywood jig. Cut the test-fit coupon (0.0 to 0.5 mm) in the generator before the full plate: blanks from different suppliers vary, and the laser's kerf makes cut holes slightly larger than drawn.

As a laser-cut 3 mm sheet with through-holes, the blanks rest on the bed or honeycomb and stand 7.7 mm above the sheet.

xTool F2 Ultra UV (UV laser) is a galvo machine: the field is centred, so the jig is placed in the middle of the 200 mm field and the plate carries engraved centre ticks on each edge to line up with the framing crosshair. Keep the jig the same thickness every time and the focus height stays the same.

A pen lies in a slot; only a narrow strip along its top is printable flat. Clip and taper vary by model.

Round items like tumblers and pens print or engrave all the way around only on a rotary attachment; this jig holds them for flat work.

Adjust this jig

The generator below starts from this machine and blank. Change the clearance, layout or jig build, then download the files.

Blank

5.42 in × 0.42 in Ø. A pen lies in a slot; only a narrow strip along its top is printable flat. Clip and taper vary by model. Source: Aruba laser-engraved ballpoint pen dimensions (Custom Ink).

Shape
mm
mm
mm
Height of the blank as it lies in the jig.
Machine

Work area 200 mm × 200 mm, objects up to 150 mm tall. A 5 W, 355 nm UV galvo laser, not an inkjet. Galvo fields are centred: align the plate's centre ticks with the framing crosshair. Galvo field: origin at the centre. xTool F2 Ultra UV FAQ: 150 mm maximum height for flat objects (xTool support).

Layout
mm
Gap between blank and pocket wall.
mm
mm
Plate size
Rotation
Pattern
Jig build
How you'll make the jig
mm
Finger notches
Mixed blanks Free during beta
200 mm200 mm

13 pockets, 13 rows of 1, on a 200 mm × 200 mm plate.

Pockets
13
Plate
200 mm × 200 mm
Cut path
4.55 m
Sheet used
400 cm²
Tallest point
10.7 mm of 150 mm
  • Round items like tumblers and pens print or engrave all the way around only on a rotary attachment; this jig holds them for flat work.

Cut it

Red = cut, blue = engrave. Millimetre units.

Print it

Through-holes in a plate. Millimetres.

Line up the artwork

Template with pocket centres, blank edge, bleed and safe area, placed where the jig sits on the machine.

mm
mm
mm
mm

Other xTool F2 Ultra UV jigs

Metal ballpoint pen jigs for other machines

Guides

Sources

Machine and product names are used only to describe compatibility. Pocketplate is not affiliated with xTool.

Get blank packs and Pro first

Everything here is free during the beta. Ready-made packs for common blanks and a Pro tier are next. Tell us which one you would pay for.

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